Metal Fused Filament Fabrication
We provide metal solutions MFFF that are accessible, affordable, and user-friendly. Our adaptable technology has been leveraged by a wide range of industries, including automotive and aerospace, to produce a diverse array of functional parts.
Manufacturing with MFFF 3D printing
Metal Fused Filament Fabrication (metal FFF) — is a manufacturing technique rooted in Metal Injection Molding (MIM). This process involves three key steps: printing, debinding, and sintering. To achieve dense metal components, the metal FFF process includes crucial post-processing stages, particularly debinding and sintering, which convert green parts into fully-formed metal products.
Primarily, Metal FFF 3D printing is used for :
- Custom tools
- Low-volume and specialty parts
- Functional metal prototypes
- Maintenance tools/fixtures - brazing fixtures
- Spare and obsolete parts
- Replacement parts
Industrial | |
---|---|
Maximum build size | W300 X L200 X H180mm |
Best lead time | 5 days |
Dimensional accuracy | with a lower limit of ± 0.2 mm |
Layer height | 80-170 μm (post-sinter) |
Minimum feature size | 0.2 mm |
Our capabilities
Industrial Metal:
- Ability to customise and create unique, individual products
- Capability of producing complex parts in one process
- Complex geometries with high precision and accuracy
Wide range of manufacturing capabilities, including metal 3D printing for all of your prototyping and production needs.
Available MFFF Materials
- Stainless steel
- Tool steels
- Titanium
- Copper
Comparison of 3D Printing Processes
3D Printing Technology | FDM | SLA | SLS |
Resolution | ★★★☆☆ | ★★★★★ | ★★★★☆ |
Accuracy | ★★★★☆ | ★★★★★ | ★★★★★ |
Surface Finish | ★★★★☆ | ★★★★★ | ★★★★☆ |
Complex Designs | ★★★☆☆ | ★★★★☆ | ★★★★★ |
Ease of Use | ★★★★★ | ★★★★☆ | ★★★★☆ |
Various Materials | ★★★★★ | ★★★☆☆ | ★☆☆☆☆ |
Applications |
|
|
|
Bracket
Material | Stainless Steel |
Industry | Automation |
Insert
Material | Tool steel |
Industry | Automation |
Connector
Material | Aluminium |
Industry | FMCG |
Bracket
Material | Titanium |
Industry | IOT |
Insert
Material | Aluminium |
Industry | Automotive |
Valves
Material | Tool steel |
Industry | Aerospace |
Our competencies
We are a highly dependable mechanical powerhouse with an extensive array of additive & subtractive manufacturing capabilities. Catering from one-off prototyping to low-volume production, we offer solutions that span from basic to industrial, including cosmetic finishing manufacturing.
3D Printing
SLS,SLA,SLM,FDM,MJF,PµSL
- Tolerances accuracy ± 0.02 mm
- Tolerances accuracy ± 0.20 mm
- Class 1 surface finishing
- Engineering grade material
Laser Cutting
CO2 Laser
- Bending, welding
- Stainless steel, aluminium
- Thermoplastic, tapes & gaskets
- Cutting, boring, engraving, etching
Vacuum Casting
Urethane Casting
- Material flexibility
- High transparency
- Production-like parts
CNC Machining
Milling, Turning
- Tolerances down to ± 0.03 mm
- 3 & 5 axis
- Anodizing, powder coating
- Wide range of material
Start your next project with us today
Manufacturing limitless possibilities with industrial fabrication solutions.
Fused Deposition Modeling (FDM) Capabilities
FDM 3D printing is categorized into two distinct classes: prototyping and industrial. Each class has specific capabilities that cater to different needs.
Prototyping FDM | Industrial FDM | |
---|---|---|
Maximum build size | 250 x 250 x 250 mm | 500 x 500 x 500 mm |
Standard lead time | From 1 business day | From 3 business days |
Dimensional accuracy | with a lower limit of ± 0.3 mm | with a lower limit of ± 0.3 mm |
Layer height | 100-300 μm | 100-300 μm |
Infill | 15-80% | Solid Infill, Light Infill, Ultralight Infill |
Materials available for FDM 3D printing
Prototyping FDM materials
Ideal for fast and affordable rapid prototyping and modeling.
Prototyping PLA
Prototyping PETG
Prototyping ASA
Prototyping ABS
Prototyping TPU
Industrial FDM materials
Ideal for higher-volume production and bigger parts with better mechanical properties.
Nylon: Markforged Onyx
PEI: ULTEM 9085, ULTEM 1010
ASA: Stratasys ASA
ABS: ABS M30, ABSplus