Discover how 3D printing enabled rapid prototyping for a critical device evaluation, cutting costs & time. Real-world case study with measurable results.
That Morning Call:
“We need functional prototypes for device testing by next week—with engineering-grade materials.”
That was Joshua, an R&D engineer in the medical industry, facing every engineer’s nightmare:
- Clinical trials were stalled, risking 6-figure delays
- Traditional prototyping was too slow where machining and outsourcing would take more than 3 weeks
He discovered Projet through word of mouth from another department, as they were already using 3D printing to manufacture jigs for their production line.
The Solution: Engineering-Grade 3D Printing
Within 24 hours, we assessed the requirements and proposed:
- Functional prototypes using engineering grade material
- Complex geometries impossible with traditional machining.
- Turnaround: 7 days—from design to delivery.
The Result: Trials Back on Track
Day 1: Final CAD files submitted.
Day 2: Design improvement with design change
Day 4: First prototypes printed, post-processed for strength.
Day 7: Fully functional parts delivered—matching final product performance.
Why It Worked
✔ Speed: 7 days vs. 3 weeks.
✔ Precision: Complex internal channels printed flawlessly.
✔ Cost savings: Avoided six-figure delays.
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