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Additive Manufacturing And Its Ecosystem In Malaysia

Additive manufacturing, or 3D printing, revolutionizes industrial production by layering materials to build parts, contrasting with subtractive methods like milling and machining. This approach creates lighter, stronger components and intricate systems by sequentially adding and melting materials.

Advancements in materials, machine speeds, accuracy, and software have propelled additive manufacturing to a global tipping point, making it mainstream from niche markets. Aligned with government initiatives promoting environmental and social governance (ESG), additive manufacturing offers sustainability benefits:

  • Enhanced Product Design: Enables stronger structures using less material, consolidating parts into single components.
  • Streamlined Manufacturing: Reduces scrap waste, promotes surplus material reuse, and aligns with circular economy principles.
  • Agile Supply Chains: Allows on-demand production closer to consumption points, reducing carbon emissions and minimizing inventory costs.

These advantages position additive manufacturing as a pivotal technology for sustainable economic growth.

 

According to Frost and Sullivan, the global additive manufacturing market is projected to grow at a compounded annual rate of 15.0%, expanding from US$5.31 billion in 2015 to US$21.50 billion by 2025. By 2025, the aerospace, automotive, and medical sectors are anticipated to constitute 51% of the 3D printing market. This growth is expected to be rapid and significant, driven by advancements in production equipment, the availability of more materials, and increasing adoption across various industries.

Amidst the challenges posed by the COVID-19 pandemic, Malaysia demonstrated resilience, with additive manufacturing proving invaluable for mass customization and production. To remain competitive in the global economy, Malaysia’s manufacturing sector must embrace cutting-edge technologies like additive manufacturing or risk falling behind. Key industries such as automotive, medical, aviation, fashion, food, and electronics in Malaysia stand to leverage 3D printing technologies to drive innovation and capitalize on new opportunities.

Additive manufacturing represents a groundbreaking approach to industrial production, diverging from traditional subtractive methods like milling and machining. Instead, it builds components layer by layer until completion, offering a cost-effective solution for demanding applications. Recent advancements focus on enhancing the speed of additive manufacturing machines and automating post-processing tasks, marking its evolution into mainstream production applications.

Given Malaysia’s stature as a global manufacturing hub with diverse subsectors, additive manufacturing technologies have the potential to enhance existing processes significantly. These technologies can revolutionize Malaysia’s manufacturing value chain, elevating business operations to higher-value activities with improved profitability. MIDA is poised to foster specific sub-sectors within Malaysia’s additive manufacturing ecosystem to drive further industry growth.

  1. Manufacture of 3D Printers and Components

    The proliferation of additive manufacturing system manufacturers, or 3D printer manufacturers, has surged in recent years. These companies lead the advancement of additive manufacturing technologies, offering solutions across two main categories: industrial and desktop 3D printers.

  2. Manufacture of Materials for 3D Printers

    Additive manufacturing utilizes a variety of raw materials, primarily categorized into polymers and metals. Thermoplastic powders and filaments are popular for their affordability and ease of use. Metals such as stainless steel, titanium, and precious metals like gold and silver cater to applications requiring durability and resilience.

    Additionally, biomaterials play a critical role in healthcare applications, with materials like silicon, calcium phosphate, and zinc supporting bone structure and regeneration. Ceramics such as zirconia and alumina are also utilized in various additive manufacturing processes.

  3. Software for 3D Printers

    Software for additive manufacturing systems revolves around 3D model data, providing essential input for the production process.

  4. 3D Printing Services

    Additive manufacturing service providers produce parts using their equipment and offer additional services. This sector ranges from individual desktop printer operators to large-scale service bureaus with extensive industrial capabilities and global reach.


Malaysia’s additive manufacturing ecosystem is poised for significant enhancement to bolster its contribution to the country’s manufacturing economy.

  1. Industry4WRD: National Policy on Industry 4.0

    The Industry4WRD policy, spanning 2018 to 2025, aims to revolutionize Malaysia’s manufacturing sector through Industry 4.0 technologies. Additive manufacturing is highlighted as a key pillar within this national strategy, leveraging initiatives and incentives to promote its adoption and development across industries.

  2. 10-10 Malaysian Science, Technology, Innovation and Economy (MySTIE) Framework

    Launched alongside the National Policy on Science, Technology, and Innovation Policy (2021 – 2030), the MySTIE Framework identifies additive manufacturing, including advanced 4D/5D printing technologies, as pivotal drivers. These technologies utilize smart materials capable of adaptive responses, enhancing product strength and cost-effectiveness.

  3. National Investment Aspiration (NIA)

    Aligned with Malaysia’s economic diversification goals, the NIA emphasizes R&D, innovation, and integration into global supply chains through high-productivity sectors. Additive manufacturing plays a crucial role in achieving these objectives by fostering local industry clusters and enhancing economic resilience.

Adopting additive manufacturing is crucial for Malaysia to maintain competitiveness in the global market. This technology promises economic growth, sustainable development, and access to new international markets, positioning Malaysia as a leader in advanced manufacturing.


Source: https://www.mida.gov.my/additive-manufacturing-and-its-ecosystem-in-malaysia/

HIPS

HIPS is a multifunctional material. It shares many mechanical properties with ABS plastic, but as the name suggests, it has a much higher resistance to impact. This added strength makes HIPS an excellent choice for creating durable 3D-printed parts that can withstand everyday wear and tear.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.04
  • Tensile Strength(MPa): 40
  • Flex Modulus(MPa): 1600
  • Elongation(%): 18
  • Heat Distortion Temp(°C): 80
  • Hardness Shore D: –

PMMA-Like Resin

PMMA Like clear resin has high transparency and anti-yellowing, suitable for high transparency applications in non-high temperature environments. The transparent resin has imitation acrylic, glass appearance.

Suitable for: SLA

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.05
  • Tensile Strength(MPa): 40
  • Flex Modulus(MPa): 40
  • Elongation(%): 32
  • Heat Distortion Temp(°C): –
  • Hardness Shore D: 78

Nylon12 Glass Fibre40 Blue-gray

This grey-blue composite nylon powder, enhanced with 40% glass beads, creates 3D-printed parts with exceptional stiffness and heat resistance. Powder reuse rate can reach up to 100%.

Suitable for: SLS

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 0.72
  • Tensile Strength(MPa): 46
  • Flex Modulus(MPa): 2,800
  • Elongation(%): –
  • Heat Distortion Temp(°C): 160
  • Hardness Shore D: –

Nylon 12 Glass Fibre 30

PA12GB30 is a high-performance material with excellent chemical, mechanical, and thermal properties, ideal for engineering applications. Compared to PA6, it absorbs significantly less moisture, preserving strength and shape in humid environments. With added glass fiber reinforcement, it offers enhanced durability, stiffness, and stability, making it a reliable choice for demanding conditions.

Suitable for: SLS

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.25
  • Tensile Strength(MPa): 62.6
  • Flex Modulus(MPa): 2,340
  • Elongation(%): 6.8
  • Heat Distortion Temp(°C): 160
  • Hardness Shore D: –

Rubber-Like Resin

Rubber-like resin has a low tensile modulus and high elongation at break, making it well-suited for objects that will be bent or compressed.

Suitable for: SLA

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): –
  • Tensile Strength(MPa): 7.9
  • Flex Modulus(MPa): –
  • Elongation(%): 255.1
  • Heat Distortion Temp(°C): –
  • Hardness Shore D: 60-75

ABS-Like Resin

ABS-like resin excels in high precision, providing a smooth surface quality with exquisite detail features. Known for its superior forming dimensional stability, this resin is ideal for the assembly and testing of various engineering models. Achieving a perfect balance between tensile strength and hardness, it prevents brittleness with its high elongation at break, ensuring resistance to breaking.

Suitable for: SLA

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.05-1.13
  • Tensile Strength(MPa): 42-62
  • Flex Modulus(MPa): 60-80
  • Elongation(%): 11-21
  • Heat Distortion Temp(°C): –
  • Hardness Shore D: 75-80

Nylon-Like Resin

Nylon-like resin is a high-strength material known for its excellent durability and long-term stability. It also boasts exceptional toughness and impact resistance.

Suitable for: SLA

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.05-1.15
  • Tensile Strength(MPa): 68
  • Flex Modulus(MPa): 35
  • Elongation(%): 15
  • Heat Distortion Temp(°C): –
  • Hardness Shore D: 75

Hard-Tough Resin

This hard resin boasts higher toughness and impact resistance compared to standard ABS-like resin, making it exceptionally well-suited for mechanical prototypes.

Suitable for: SLA

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.08-1.12
  • Tensile Strength(MPa): 30-60
  • Flex Modulus(MPa): 30-75
  • Elongation(%): 35-52
  • Heat Distortion Temp(°C): 60
  • Hardness Shore D: 75-81

High Temp. Resin

High Temp Resin is characterized by high hardness, strength, modulus, and precision. It exhibits resistance to prolonged heating at 120°C or boiling at 100°C, showcasing excellent mechanical properties, weather resistance, and temperature resistance.

Suitable for: SLA

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: NO

Material Property

  • Density(g/cm3): 1.09-1.10
  • Tensile Strength(MPa): 70-85
  • Flex Modulus(MPa): 95-105
  • Elongation(%): 35-40
  • Heat Distortion Temp(°C): 100.5
  • Hardness Shore D: 82-84

General Resin

General resin, known for its high rigidity, proves to be a versatile material ideal for both functional testing and rapid prototype.

Suitable for: SLA

Application

  • Prototype

Application Fields

  • Aerospace: NO
  • Automotive: YES
  • Industrial Machinery: NO
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: NO
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.08-1.13
  • Tensile Strength(MPa): 46-67
  • Flex Modulus(MPa): 46-72
  • Elongation(%): 28-36
  • Heat Distortion Temp(°C): –
  • Hardness Shore D: 78-82

Ultem1010 PEI (Polyetherimide)

PEI is a high-performance industrial-grade thermoplastic known for its strength, durability, and low flammability. This versatile material finds applications in various industries, including automotive, aerospace, medicine, and dentistry.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: NO
  • Automation: YES
  • Medical: NO
  • Education Community: NO

Material Property

  • Density(g/cm3): 1.27
  • Tensile Strength(MPa): 56
  • Flex Modulus(MPa): 2510
  • Elongation(%): 3
  • Heat Distortion Temp(°C): 208
  • Hardness Shore D: –

Ultem9085 PEI (Polyetherimide)

PEI is a high-performance industrial-grade thermoplastic known for its strength, durability, and low flammability. This versatile material finds applications in various industries, including automotive, aerospace, medicine, and dentistry.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: NO
  • Automation: YES
  • Medical: NO
  • Education Community: NO

Material Property

  • Density(g/cm3): 1.34
  • Tensile Strength(MPa): 54
  • Flex Modulus(MPa): 2170
  • Elongation(%): 3
  • Heat Distortion Temp(°C): 158
  • Hardness Shore D: –

PEEK (Polyether ether ketone)

PEEK (polyetheretherketone) is a high-performance semi-crystalline industrial thermoplastic known for its exceptional resistance to harsh chemicals, minimal moisture absorption, excellent fire performance, superior mechanical strength over a wide temperature range, and reliable dimensional stability.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.29
  • Tensile Strength(MPa): 100
  • Flex Modulus(MPa): 4200
  • Elongation(%): 40
  • Heat Distortion Temp(°C): 140
  • Hardness Shore D: –

PET-CF (Carbon fiber reinforced polyethylene terephthalate)

PET-CF emerges as a superior choice over nylon for printing functional parts in high-humidity environments. Its high-temperature resistance and minimal warping make it ideal for crafting mechanical assembly parts, including automotive accessories and fixtures. In comparison to PETG-CF, PET-CF contains a higher concentration of carbon fibre, resulting in significantly greater strength and high temperature resistance.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.29
  • Tensile Strength(MPa): 131
  • Flex Modulus(MPa): 5320
  • Elongation(%): 1.2
  • Heat Distortion Temp(°C): 205
  • Hardness Shore D: –

PAHT-CF (High temperature polyamide carbon fiber reinforced)

A composite of PA and carbon fibre, merges the low water absorption advantage of PA with the high-performance attributes of carbon fibre. This combination yields excellent mechanical and thermal properties that remain robust even in wet conditions. PA+CF is prized for its outstanding chemical resistance, low moisture absorption, and versatile processing capabilities.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.06
  • Tensile Strength(MPa): 125
  • Flex Modulus(MPa): 4230
  • Elongation(%): 1.8
  • Heat Distortion Temp(°C): 194
  • Hardness Shore D: –

PLA-CF (Carbon fiber reinforced polylactic acid)

Carbon fibber reinforced PLA, stands out for its remarkable increase in stiffness and strength. This cutting-edge bio-polymer, when combined with recycled carbon fibber reinforcement, results in a higher mechanical properties

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.22
  • Tensile Strength(MPa): 89
  • Flex Modulus(MPa): 3950
  • Elongation(%): 3.2
  • Heat Distortion Temp(°C): 55
  • Hardness Shore D: –

ESD-safe (Electrostatic discharge)

It exhibits excellent antistatic performance, making it particularly suitable for fields that require ESD protection.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.08-1.11
  • Tensile Strength(MPa): 35-37
  • Flex Modulus(MPa): 1300-1500
  • Elongation(%): 5-7
  • Heat Distortion Temp(°C): 98
  • Surface Resistance: 107 and 109 ohms Ω

UL 94-V0

It possesses higher mechanical properties and is halogen-free, environmentally friendly, and flame retardant, achieving a UL94V-0 level flame retardancy. This makes the product more fireproof and safer.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: NO
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.05
  • Tensile Strength(MPa): 45
  • Flex Modulus(MPa): 2400
  • Elongation(%): 30
  • Heat Distortion Temp(°C): 85
  • Hardness Shore D: –

ASA (Acrylonitrile styrene acrylate)

ASA shares excellent mechanical properties with ABS but offers additional benefits. It is more resistant to ultraviolet rays and harsh weather conditions, making it particularly suitable for outdoor use. ASA boasts strong toughness, rigidity, and high impact resistance.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: NO
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: NO
  • Education Community: YES

Material Property

  • Density(g/cm3): 1
  • Tensile Strength(MPa): 50
  • Flex Modulus(MPa): 4300
  • Elongation(%): 30
  • Heat Distortion Temp(°C): 88
  • Hardness Shore D: –

PP (Polypropylene)

Polypropylene (PP) is a popular material in 3D printing, valued for its versatility, strength, and chemical resistance. This lightweight and flexible plastic stands up well to acids, bases, and organic solvents, making it suitable for a range of applications. Additionally, PP is considered food-safe, though standard 3D printing food safety guidelines should still be followed.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.05
  • Tensile Strength(MPa): 21-26
  • Flex Modulus(MPa): 1200
  • Elongation(%): 30
  • Heat Distortion Temp(°C): 80
  • Hardness Shore D: –

PC (Polycarbonates)

PC is a high-performance material known for its toughness, heat resistance, dimensional stability, and high optical clarity. It exhibits excellent mechanical properties, high toughness, and impact resistance, making it stable and durable. Additionally, PC offers impressive temperature resistance, with a heat distortion temperature up to 80 ℃.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.21
  • Tensile Strength(MPa): 54
  • Flex Modulus(MPa): 1073
  • Elongation(%): 150
  • Heat Distortion Temp(°C): 80
  • Hardness Shore D: –

Nylon / PA (Polyamide)

Nylon is a versatile material known for its good flexibility, wear resistance, and high strength-to-weight ratio. PA12, in particular, exhibits high toughness and impact resistance.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.21
  • Tensile Strength(MPa): 50
  • Flex Modulus(MPa): 659
  • Elongation(%): 165
  • Heat Distortion Temp(°C): 100
  • Hardness Shore D: –

TPU (Thermoplastic polyurethane)

TPU material is renowned for its excellent flexibility, high elasticity, tear resistance, wear resistance, cut resistance, sturdiness, and durability.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: NO
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: NO
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.21
  • Tensile Strength(MPa): 35
  • Flex Modulus(MPa): –
  • Elongation(%): ≥800
  • Heat Distortion Temp(°C): –
  • Hardness Shore D: 95A

PETG (Polyethylene terephthalate glycol)

PETG is a robust material known for its odor neutrality and ease of printing. These characteristics, combined with high impact strength, flexibility, low shrinkage, water resistance, chemical resistance, and high toughness, make PETG an excellent choice for a variety of applications.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: NO
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: YES
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.27
  • Tensile Strength(MPa): 52
  • Flex Modulus(MPa): 1073
  • Elongation(%): 83
  • Heat Distortion Temp(°C): 64
  • Hardness Shore D: –

ABS (Acrylonitrile butadiene styrene)

ABS is a lightweight material known for its high impact resistance. These characteristics, coupled with a high heat deflection temperature, render ABS suitable for a wide range of applications and environments.

Suitable for: FDM

Application

  • Prototype
  • End-User part

Application Fields

  • Aerospace: YES
  • Automotive: YES
  • Industrial Machinery: YES
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: NO
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.06
  • Tensile Strength(MPa): 40
  • Flex Modulus(MPa): 1203
  • Elongation(%): 30
  • Heat Distortion Temp(°C): 73
  • Hardness Shore D: –

PLA (Polylactic acid)

PLA is an environmentally friendly biopolymer-based material that is both stiff and easy to print. It is available in a wide variety of colours.

Suitable for: FDM

Application

  • Prototype

Application Fields

  • Aerospace: NO
  • Automotive: YES
  • Industrial Machinery: NO
  • Consumer Electronics: YES
  • Automation: YES
  • Medical: NO
  • Education Community: YES

Material Property

  • Density(g/cm3): 1.23
  • Tensile Strength(MPa): 60
  • Flex Modulus(MPa): 1973
  • Elongation(%): 20
  • Heat Distortion Temp(°C): 53
  • Hardness Shore D: –